Great Performance HDPE Pipe Production Line
Product Applications
The raw materials for producing PE pipes are usually PE100 or PE80, and the size and performance of the PE pipes must meet the requirements of relevant international standards like ISO4427 . Compared with traditional cement pipes and metal pipes, PE pipes have outstanding advantages such as good overall performance, low water flow resistance, and long service life. They have been widely used in urban water supply, urban gas supply, urban sewage systems, industrial and agricultural pipelines, and communication cable protection pipelines and other fields.
(1) PE Water Supply Pipe
PE pipes are widely used in building water supply systems, industrial water treatment systems and municipal water supply systems, etc. They can be used as tap water pipes, irrigation pipes and pressure water supply pipes, etc., with advantages such as convenient for transportation, resistant to chemicals, hygienic, environmentally friendly, and good flexibility.
(2) PE Silicone Core Pipe
PE silicone core pipe for optical cable protection has a silicone solid lubricant on the inner wall. Silicone core pipes are widely used in optical cable communication network systems for railways and highways. They have the advantages of moisture-proof, insect-proof, anti-corrosion and anti-aging. The silicone core layer on the inner wall of the pipeline does not react with water. The contaminants in the pipeline can be flushed out directly with water. The radius of curvature of the silicone core pipe is small, so it can turn along the road or follow the slope without any special treatment.
(3) PE Communication Pipe
PE communication pipes can be used in power communication systems and perform well in the resistance to corrosion, compression and impact.
(4) PE Gas Pipe
The underground PE gas pipe is suitable for gas transmission pipeline system with working temperature ranging from -20 to 40℃ and the long-term maximum working pressure lower than 0.7MPa.
Product Technical Highlights
● According to the actual needs of different customers, we provide Siemens S7-1200 series PLC control system or manual control system for your option. The Siemens PLC control system with 12-inch full-color touch screen is easy to operate. Operators can also easily control daily functions by mechanical buttons below the touch screen without taking off heat-resistant gloves. The manual control system is equipped with independent thermometers which is simple to operate and easy to maintain.
Extruder:
● Our PE pipe production line is equipped with a high-performance single-screw extruder. The professionally designed single screw guarantees a superb plasticizing effect. The single screw extruder can be equipped with the German iNOEX weighing and feeding system, which is integrated with the main PLC control system, without any need to install an additional weighing terminal. It can be switched between the two control modes of "Meter Weight" and "Output", and the raw material can be saved by 3% to 5% for long-term use. The extruder adopts a variable frequency AC motor or a permanent magnet synchronous motor with excellent comprehensive performance, which saves more than 20% of power consumption compared with a DC motor. The feed bush with grooved inner wall is equipped with a spiral water-cooled runner, which can effectively increase the extrusion output by 30% to 40%.
Extrusion Die:
● The PE pipe extrusion die adopts a spiral flow channel structure specially designed by Blesson, which can ensure the uniformity of the melt temperature, completely eliminate the melt confluence mark inside the pipe, and avoid the stripe defect caused by the basket-type die.
● The extrusion die has been treated by several processes. The melt runner is chrome-plated or nitrided, and polished, with low resistance and anti-corrosion.
● The friendly design of Blesson's PE pipe extrusion die is convenient for users to quickly change bushes, pins and calibrators of different sizes.
● We apply internal heating devices inside the extrusion dies for PE pipes of above Ø110mm, and internal air extraction system for PE pipes above Ø250mm to improve the pipe quality.
Vacuum Tank:
● The vacuum tank body is made of high quality SUS304 stainless steel, and the water pipeline and fittings are also all made of anti-corrosion SUS304 stainless steel, which assures a long service life.
● The vacuum tank adopts a vacuum negative pressure closed loop system, which can automatically adjust the vacuum degree. It is highly efficient and energy-saving, and also ensures the stability of vacuum shaping and effectively reduces noise.
● The vacuum tank has a precise automatic control system for water level and water temperature. The centralized drainage system can realize rapid water change, which helps to save time and improve its efficiency.
● The large-capacity filters can effectively block the impurities in the water, ensure the quality of the circulating water. The filters can achieve a quick manual cleaning, which is convenient for maintenance.
Spray Tank:
● The spray tank can quickly cool the pipes in all directions, thus help to increase the production line speed.
● According to the actual production need, the customer can adjust the height of the pipe support easily.
● The spray tank body, pipeline and fittings are all made of stainless steel, which is anti-corrosion and durable.
● For small and medium size pipe spray tanks, our company adopts a smart height adjustment device for pipe supports. Through the hand wheel, the height of multiple pipe supports can be adjusted uniformly, which is convenient for customers to change the pipe size.
Haul-Off Unit:
● For different pipe diameters and line speeds, our company provides belt or multi-caterpillar haul-off units for customers' option.
● The abrasion resistance of our caterpillars is strong. And the rubber block hardly slips due to the large friction.
● Each caterpillar is controlled by a separate permanent magnet synchronous motor to ensure a wide speed range with stable hauling performance.
● The haul-off unit for large-diameter pipes can be equipped with hoisting device (winch) for the leading pipe during trial test.
Cutting Unit:
● We have flying knife cutting unit, planetary cutting unit and swarfless cutting unit for customers' option.
● The swarfless cutting unit adopts multi-point clamping method by pneumatic, which is convenient for pipe size changeover.
● The design of both double round knives or single pointed knife of the swarfless cutting unit ensures a smooth cut.
● The control system is equipped with an independent 7" color touch screen, HMI + Siemens PLC integrated machine.
● The synchronization effect is stable and the cutting length is accurate.
Winding Unit:
● Our company provides a variety of winding solutions such as single-station or double-station winders, and the winding speed is synchronized with the production line speed.
● The winding unit is equipped with functions such as automatic pipe laying, tension control, pipe clamping, coil pressing.
● The winding unit is driven by servo motor with Inovance PLC+HMI control (the whole unit adopts the open bus protocol), which has high control accuracy.
● The automatic double-station bundling and winding unit has automatic roll change function, and can automatically strap and unload rolls. It is suitable for high-speed small pipe production lines up to 32mm.
Product Model List
|
PE Pipe Production Line |
|||||
|
Line Model |
Diameter Range（mm） |
Extruder Model |
Max. Output（kg/h） |
Length of Line（m） |
Total Installation Power（kW） |
|
BLS-32PE(I) |
16-32 |
BLD50-34 |
150 |
20 |
100 |
|
BLS-32PE(II) |
16-32 |
BLD50-40 |
340 |
48 |
130 |
|
BLS-32PE(III) |
16-32 |
BLD65-34 |
250 |
48 |
150 |
|
BLS-32PERT |
16-32 |
BLD65-34 |
250 |
48 |
145 |
|
BLSP-32PEX(I) |
16-32 |
BLD65-34 |
200 |
46 |
170 |
|
BLS-32PE(IIII) |
6-25 |
BLD65-30 |
120 |
65 |
125 |
|
BLS-32PE(IIIII) |
5-32 |
BLD40-34 |
70 |
29.4 |
70 |
|
BLS-63PE(I) |
16-63 |
BLD50-40 |
300 |
53 |
160 |
|
BLS-63PE(III) |
16-63 |
BLD65-34 |
250 |
53 |
160 |
|
BLS-63PE(IIII) |
16-63 |
BLD65-34 |
250 |
38 |
235 |
|
BLS-63PE(IIIII) |
8-63 |
BLD50-34 |
180 |
21 |
70 |
|
BLS-63PE(IIIIII) |
16-63 |
BLD50-40 |
340 |
38 |
165 |
|
BLS-110PE(I) |
20-110 |
BLD50-40 |
340 |
55 |
160 |
|
BLS-110PE(II) |
20-110 |
BLD65-35 |
350 |
55 |
180 |
|
BLS-160PE(I) |
32-160 |
BLD50-40 |
340 |
48 |
160 |
|
BLS-160PE(II) |
40-160 |
BLD65-40 |
600 |
59 |
240 |
|
BLS-160PE(III) |
32-160 |
BLD80-34 |
420 |
52 |
225 |
|
BLS-160PE(IIII) |
40-160 |
BLD65-34 |
250 |
45 |
255 |
|
BLS-160PE(IIIII) |
32-160 |
BLD65-38 |
500 |
52 |
225 |
|
BLS-250PE(I) |
50-250 |
BLD50-40 |
340 |
45 |
170 |
|
BLS-250PE(II) |
50-250 |
BLD65-40 |
600 |
52 |
225 |
|
BLS-250PE(III) |
50-250 |
BLD80-34 |
420 |
45 |
215 |
|
BLS-315PE(I) |
75-315 |
BLD65-40 |
600 |
60 |
260 |
|
BLS-315PE(II) |
75-315 |
BLD50-40 |
340 |
50 |
170 |
|
BLS-450PE(I) |
110-450 |
BLD65-40 |
600 |
51 |
285 |
|
BLS-450PE(II) |
110-450 |
BLD80-40 |
870 |
63 |
375 |
|
BLS-450PE(III) |
110-450 |
BLD100-34 |
850 |
54 |
340 |
|
BLS-630PE(I) |
160-630 |
BLD80-40 |
870 |
61 |
395 |
|
BLS-630PE(II) |
160-630 |
BLD100-40 |
1200 |
73 |
515 |
|
BLS-630PE(III) |
160-630 |
BLD120-33 |
1000 |
66 |
480 |
|
BLS-630PE(IIII) |
160-630 |
BLD90-40 |
1000 |
66 |
450 |
|
BLS-800PE(I) |
280-800 |
BLD120-33 |
1000 |
66 |
500 |
|
BLS-800PE(II) |
280-800 |
BLD100-40 |
1200 |
66 |
535 |
|
BLS-1000PE(I) |
400-1000 |
BLD150-34 |
1300 |
70 |
710 |
|
BLS-1000PE(II) |
400-1000 |
BLD100-40 |
1200 |
70 |
710 |
|
BLS-1000PE(III) |
400-1000 |
BLD120-40 |
1500 |
70 |
675 |
|
BLS-1200PE(I) |
500-1200 |
BLD150-34 |
1300 |
53 |
660 |
|
BLS-1200PE(II) |
500-1200 |
BLD100-40 |
1200 |
53 |
580 |
|
BLS-1200PE(III) |
500-1200 |
BLD120-40 |
1500 |
60 |
670 |
|
BLS-1600PE |
500-1600 |
BLD150-34 |
1500 |
71 |
890 |
|
BLS-355PE |
110-450 |
BLD80-40 |
870 |
65 |
400 |
Warranty, Certificate Of Conformity
Guangdong Blesson Precision Machinery Co., Ltd. provides a one-year warranty service. During the use of the product, if you have any questions about the product, you can directly contact us for professional after-sales services.
Guangdong Blesson Precision Machinery Co., Ltd. provides product qualification certificates for each product sold, ensuring that each product has been inspected by professional technicians and debuggers.
Company Profile
