Aluminum plastic composite pipe extrusion line
Aluminum Plastic Composite Pipe Production Line——Superior Performance, Leading the Industry
Aluminum Plastic Composite Pipe Extrusion Line integrates advanced manufacturing processes and automated control systems, featuring high stability and reliability. The Aluminum Plastic Composite Pipe Extrusion Line enables efficient and continuous production, significantly increasing production capacity while reducing operating costs; in addition, the metal-plastic composite pipe making machine also has excellent flexible manufacturing capabilities. It can quickly adjust production parameters according to customer needs and produce Aluminum Plastic composite pipes of different specifications and performance requirements, including PEX-Aluminum-PEX pipes and PE-Aluminum-PE pipes. It is compatible with the production needs of PEX-Aluminum-PEX pipe production line and PE-AL-PE pipe extrusion line, meets diverse market demands, and is a professional metal-plastic composite pipe making machine solution.
What is Aluminum Plastic Composite Pipe?
As a new type of composite pipe, Aluminum Plastic composite pipe combines the advantages of metal pipes and plastic pipes, with excellent comprehensive performance:
● Middle Layer Structure of Aluminum Plastic Composite Pipe: It adopts a lap-welded aluminum tube. Through a tight lap ultrasonic welding process, it not only retains the pressure resistance of metal and can withstand high fluid pressure, but also enhances impact resistance by virtue of the integrity of the aluminum layer. This makes the pipe less likely to crack when subjected to external impact, effectively improving overall safety and stability.
● Inner and Outer Layer Structure of Aluminum Plastic Composite Pipe: It is made of polyethylene plastic, which has excellent corrosion resistance and acid-alkali resistance, as well as non-toxic, odorless and hygienically safe properties.
● Interlayer Bonding of Aluminum Plastic Composite Pipe: All layers are tightly bonded with hot-melt adhesive to form an integrated structure, ensuring structural stability and reliable performance.
Applications of Aluminum Plastic Composite Pipe Production Line:
1. Construction Field of Aluminum Plastic Composite Pipe Extrusion Line: Suitable for cold and hot water supply systems. Its corrosion resistance and anti-scaling properties ensure stable water quality and extend service life.
2. Heating, Ventilation and Air Conditioning Field of Aluminum Plastic Composite Pipe Extrusion Line: Used for heating transmission and air conditioning pipelines. Good thermal insulation and pressure resistance can improve the operational efficiency of the system.
3. Gas Transmission Field of Aluminum Plastic Composite Pipe Extrusion Line: With anti-static and gas barrier properties, it is a safe and reliable choice.
Precision Equipment, Creating High-Quality Pipes
Configurations of Aluminum Plastic Composite Pipe Extrusion Line:
1 . Single Screw Extruder of Aluminum Plastic Composite Pipe Extrusion Line:
As a core component of the metal-plastic composite pipe making machine, it is equipped with a high-performance single screw design and an advanced temperature control system. It ensures uniform plasticization and stable extrusion of raw materials, laying a solid foundation for pipe quality. Meanwhile, it has the advantages of high extrusion output and low energy consumption, effectively reducing production costs, and is suitable for the raw material extrusion needs of PEX-Aluminum-PEX pipe production line and PE-Aluminum-PE pipe extrusion line.
2. Aluminum Tube Forming and Ultrasonic Welding Equipment of Aluminum Plastic Composite Pipe Extrusion Line:
Specially designed for the Aluminum Plastic Composite Pipe Extrusion Line, it curls aluminum strips into shape through precision molds and uses advanced lap welding technology to complete aluminum tube welding. The welds are tight, firm and smooth, which not only ensures structural strength but also avoids stress concentration at the welds, significantly improving the pressure resistance and impact performance of the aluminum layer. With high automation and precise control of welding parameters, it can stably guarantee the quality of aluminum tube forming and provide reliable aluminum layer support for the production of different types of composite pipes (such as PEX-AL-PEX pipes and PPR-AL-PPR composite pipes)
3. Composite Forming Device of Aluminum Plastic Composite Pipe Extrusion Line:
During this stage, the surface of the inner layer of the PE/Pex pipe is coated with an adhesive layer. Concurrently, the aluminum belt is formed as a tube to wrap over this adhesive layer. Subsequent to ultrasonic welding, the coextruder and coextrusion die collectively extrude an additional adhesive layer and an outer layer of either PE or PEX onto the pipe surface, thereby ultimately forming a five-layer pipe structure.
4. Hauling and Cooling Equipment of Aluminum Plastic Composite Pipe Extrusion Line:
Cooperating with the continuous production rhythm of the Aluminum plastic composite pipe extrusion line, it first performs gradient cooling treatment on the newly formed pipes through a segmented cooling system. This ensures uniform shrinkage of the pipes during the shaping process and avoids internal stress concentration caused by a sudden drop in cooling speed. Then, it precisely controls the pipe hauling speed and sizing dimensions, keeping the pipe outer diameter accuracy within ±0.1mm and the roundness error ≤0.3mm. This guarantees the structural stability and dimensional consistency of the aluminum-plastic composite pipes, and is suitable for the cooling and shaping needs of pipes of different specifications such as those in the PPR-AL-PPR composite pipe line.
5.Double Workstation Winder of Aluminum Plastic Composite Pipe Extrusion Line:
As a key end equipment of the Aluminum Plastic Composite Pipe Extrusion Line, it is equipped with a high-precision tension control system. It can automatically adjust the winding force according to the pipe specifications of different production lines such as PEX-AL-PEX pipe production line, PPR-AL-PPR composite pipe line and PE-AL-PE pipe extrusion line, ensuring neat and tight winding and preventing pipe distortion or damage. The automated design of the winder greatly improves the convenience of subsequent packaging and transportation, reducing labor costs.
Choosing Blesson's Aluminum Plastic Composite Pipe Extrusion Line means choosing superior quality, efficient production and comprehensive technical support. Blesson is committed to serving you and working together to build a better future for the pipe manufacturing industry.
