PVC Reinforced Spiral Hose Line,PVC Spiral Reinforced Pipe Production Line
PVC reinforced spiral suction hose extrusion line is independently R&D and manufactured by BLESSON, and is specially designed for the production of high-performance PVC reinforced spiral hoses, serving as a professional PVC Reinforced Spiral Hose Production Machine. The PVC Spiral Reinforced Pipe Production Line includes a two-stage single-screw extrusion system, an integrated spiral die head, a rotary forming machine, a cooling water tank, and a PLC intelligent control system. It can stably produce high-pressure-resistant spiral reinforced hoses with diameters ranging from Ø32mm to Ø160mm. As an efficient High-Pressure Resistant PVC Hose Manufacturing Equipment, it can meet the needs of harsh production scenarios. The PVC reinforced rib spiral pipes produced by the PVC reinforced spiral suction hose extrusion line adopt an industrial-grade reinforced design and are widely used in agricultural irrigation, industrial water suction and drainage, chemical fluid transportation, and fire protection fields. Relying on core components made of 38CrMoAlA with nitriding treatment, ABB/WEG electrical control systems, and modular design, the PVC Spiral Reinforced Pipe Production Line offers over 25% energy saving, a production capacity of 160kg/h. BLESSON provides customized pipe diameters and a one-stop full-process solution covering production line planning, installation and commissioning, and process training, helping you stand out in market competition. BLESSON is always your trustworthy partner.
The PVC reinforced spiral hose embeds a high-strength spiral fiber framework into the pipe wall, achieving more than 3 times higher pressure resistance, anti-torsion deformation, chemical corrosion resistance, and stable performance in the temperature range of -15℃ to 90℃. BLESSON's CPVC Reinforced Spiral Hose Production Machine uses PVC-U powder raw materials and integrates fibers with the pipe body seamlessly through precision co-extrusion technology, making it suitable for harsh scenarios such as high-pressure hydraulic transportation and industrial dust suction.
Market Trend
With the rapid development of industries such as environmental protection, chemical engineering, and new energy, the demand for corrosion-resistant and high-temperature-resistant pipes continues to rise. The PVC reinforced spiral hoses produced by the PVC reinforced spiral suction hose extrusion line can easily meet these demands, creating a technical barrier in specific fields that is difficult to replace and aligning with market development trends. Therefore, PVC reinforced spiral hoses have become a current investment hotspot in the market.
Core Application Fields
✅ Agricultural Irrigation Systems (suitable for pipes produced by PVC reinforced spiral suction hose extrusion line) | ✅ Industrial Vacuum Suction and Discharge Equipment (suitable for pipes produced by High-Pressure Resistant PVC Hose Manufacturing Equipment)
✅ Chemical Corrosion-Resistant Pipes (suitable for pipes produced by PVC Reinforced Spiral Hose Production Machine) | ✅ Fire-Fighting High-Pressure Hoses (suitable for pipes produced by PVC Spiral Reinforced Pipe Production Line)
✅ Building Drainage Pipe Networks (suitable for pipes produced by PVC Spiral Pipe Extrusion Line) | ✅ Mining Transportation Pipelines (suitable for pipes produced by PVC reinforced spiral suction hose extrusion line)
Technical Parameters & Core Advantages
|
Parameter Item |
Technical Specification |
Competitive Advantage |
Associated Production Line Keywords |
| Maximum Capacity | 160kg/h (flexible PVC) | ⚡️Top-tier output efficiency in the industry | Supports efficient production of PVC reinforced spiral suction hose extrusion line |
| Pipe Diameter Range | Ø10mm ~ Ø160mm (covering 32/50/63/75/90/100/160mm) | One machine for multiple specifications, 30% faster mold change | Meets multi-specification needs of PVC Spiral Pipe Extrusion Line |
| Die Head Type | BL-50 integrated spiral mold (45# forged steel) | Leak-proof design, 50% longer service life | Ensures forming quality of High-Pressure Resistant PVC Hose Manufacturing Equipment |
| Control System | PLC automation + ABB ACS550 frequency conversion | Precise temperature control ±1℃, stepless speed adjustment | Optimizes operational stability of PVC Reinforced Spiral Hose Production Machine |
| Production Line Speed | 0.2 ~ 3 m/min | High-speed continuous production, scrap rate < 0.5% | Increases capacity of PVC Spiral Reinforced Pipe Production Line |
| Energy-Saving Index | Ceramic heating + fan cooling (30% more energy-efficient than resistance heating) | Compliant with CE energy efficiency certification | Reduces energy cost of PVC reinforced spiral suction hose extrusion line |
Industry Pain Points, BLESSON Solutions & Technical Support
|
Industry Pain Point |
BLESSON Solution |
Technical Support |
Associated Production Line Keywords |
| Insufficient Capacity | Parallel dual extruders (BLD65-28 + BLD65-25) | Total capacity 160kg/h, supporting 24-hour continuous production | Meets high-output demand of PVC reinforced spiral suction hose extrusion line |
| Insufficient Pipe Pressure Resistance | Integrated spiral reinforced mold | 45# forged steel die head + rotary forming technology, compressive strength ≥ 0.6MPa | Matches standards of High-Pressure Resistant PVC Hose Manufacturing Equipment |
| High Energy Cost | Ceramic heating coils + frequency conversion drive | 25% more energy-efficient than traditional heating; main motor with ABB/Huichuan frequency conversion | Optimizes operating cost of PVC Spiral Reinforced Pipe Production Line |
| Complex Operation | Full PLC control + human-machine interface | One-click start/stop, automatic parameter memory | Simplifies operation process of CPVC Reinforced Spiral Hose Production Machine |
| Raw Material Hygroscopicity | Integrated hot air drying and feeding system | 300kg/h vacuum feeding + 50kg hopper, humidity ≤ 0.02% | Ensures raw material stability of PVC Spiral Pipe Extrusion Line |
Basic Configuration of the Production Line
|
Equipment |
Model |
Core Parameters |
Advantages |
Associated Production Line Keywords |
| Main Extruder | BLD65-28 | Ø65mm screw, L/D = 28:1, 30kW Siemens/WEG motor | 38CrMoAlA nitrided screw (0.5-0.7mm hardened layer) | Provides core power for PVC Spiral Reinforced Pipe Production Line |
| Auxiliary Extruder | BLD65-25 | Ø65mm screw, L/D = 25:1, 30kW permanent magnet synchronous motor | 14.8kW ceramic heating, dedicated for rigid PVC | Adapts to reinforced layer extrusion of PVC Reinforced Spiral Hose Production Machine |
| Spiral Die Head | BL-50 | Forged steel material, suitable for pipes with Ø32-160mm | Seamless integrated structure | Ensures forming precision of High-Pressure Resistant PVC Hose Manufacturing Equipment |
| Rotary Forming Machine | Customized | ABB ACS550 frequency conversion (2.2kW), speed 0.2-3m/min | Six-station mold for quick change | Improves changeover efficiency of PVC reinforced spiral suction hose extrusion line |
| Vacuum Cooling Tank | BLW-160 | 32m × 1.5mm stainless steel, water pressure ≥ 0.4MPa | ⚡️12m³/h circulating cooling, vacuum sizing 0.6MPa | Meets sizing needs of PVC-U Spiral Pipe Extrusion Line |
Production Process & Key Technologies
- 1. Raw Material Processing: PVC powder → Hot air drying and dehumidification (4.2kW, 50kg hopper) → Vacuum feeding (300kg/h) — Provides dry raw materials for PVC Spiral Pipe Extrusion Line
- 2. Two-Stage Extrusion: Main extrusion plasticization (80kg/h flexible layer) + auxiliary extrusion reinforced layer (60-80kg/h rigid layer) → Composite through co-extrusion die head — Ensures raw material plasticization quality of High-Pressure Resistant PVC Hose Manufacturing Equipment
- 3. Spiral Reinforcement: Rotary forming with integrated mold → Reinforcement with embedded fiber framework — Meets reinforcement needs of PVC Reinforced Spiral Hose Production Machine
- 4. Vacuum Sizing: 32m stainless steel water tank (water temperature ≤ 15℃) → Real-time monitoring with vacuum gauge — Complies with dimensional accuracy standards of PVC Spiral Reinforced Pipe Production Line
- 5. Automatic Winding: Servo-driven winding system → Fixed-length cutting (optional) — Improves end-process efficiency of PVC reinforced spiral suction hose extrusion line
Configuration Functions & Core Advantages
Extrusion System
▶️ Dual 38CrMoAlA nitrided barrels (depth 0.5-0.7mm) — 300% improved wear resistance, solving raw material forming problems for PVC reinforced spiral suction hose extrusion line
▶️ WEG permanent magnet motor + ABB frequency conversion — Torque fluctuation < 5%, 18% lower energy consumption, optimizing operating cost of PVC Spiral Reinforced Pipe Production Line
Forming System
▶️ Integrated spiral mold — Eliminates joint weaknesses, 40% higher burst pressure, adapting to high-pressure pipe production of High-Pressure Resistant PVC Hose Manufacturing Equipment
▶️ Precise speed regulation with ABB frequency conversion — Linear speed deviation ≤ 0.01m/min, ensuring forming stability of CPVC Reinforced Spiral Hose Production Machine
Cooling System
▶️ 12m³/h high-pressure cooling water (≥ 0.4MPa) — 50% more efficient than traditional water tanks, meeting rapid sizing needs of PVC Spiral Pipe Extrusion Line
▶️ 304 stainless steel anti-corrosion design — Adapts to humid chemical environments, extending equipment service life of PVC reinforced spiral suction hose extrusion line
Electrical Control System
▶️ Schneider/ABB components (contactors + circuit breakers) — 90% lower failure rate, ensuring continuous operation of PVC Spiral Reinforced Pipe Production Line
▶️ Industrial air-conditioned cabinet cooling (IP54 protection) — Ensures continuous operation at 40℃ high temperature, adapting to complex working conditions of CPVC Reinforced Spiral Hose Production Machine
